30 Apr '15, 8am

Hackaday Prize Entry: Building A Car, From Scratch, Out Of Foam

Hackaday Prize Entry: Building A Car, From Scratch, Out Of Foam

Want an impressive example of what a few people can do in a garage? How about building an electric car, from scratch, starting with a gigantic chunk of foam ? The Luka EV from [MW Motors] had a few project aims: it should be all-electric, naturally, with a top speed of 130km/h or 80mph. It should have a range of over 300km, and it should look good. That last line item is tricky; it’s not too hard to build an electric car, but to make one look good is a challenge. The design of the car actually started out as a digital file . A large block of foam was acquired and carefully carved into the desired shape. This foam is covered fiberglass, and parts are pulled off this fiberglass mold. This is a great way to do low-volume production – once the molds are complete, it’s a relatively simple matter to build another body for a second Luka EV. With all the lights, accessories, windo...

Full article: http://hackaday.com/2015/04/30/hackaday-prize-entry-build...

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